Helical-worm gearmotors
Due to their style and from being combined with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. Also, they are extremely low-noise and therefore avoid high noise emission levels.
Low-noise continuous operation: equipment unit combination optimized with respect to efficiency
Do you anticipate a drive answer to impress you using its high level of overall performance and efficiency? In that case, we would recommend our high-quality helical-worm gearmotors EP for you. These can be implemented separately in the modular program. In this manner, they offer you a massive range of sizes, equipment ratios and electric motor sizes.
However, their greatest strength can be their running smoothness and their incredibly low noise development. A very important factor is for certain – With the helical-worm gearmotors EP you are choosing a powerful drive solution that you will hardly also hear.
The overall concept offers you a lot more practical product characteristics and benefits. These include the significantly higher efficiency of the helical-worm combinations instead of single helical-worm gear devices. This is one way you save extra energy in the operation of your systems and so are able to noticeably reduce ongoing operating costs.
You will have the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with an array of AC motors. Furthermore, you can freely configure all of the relevant properties. In this manner, you can effectively make use of all the benefits provided by this combination of low-noise helical-worm gear unit and performance-optimized electric motor. Even greater variance may be accomplished thanks to the optional flange or foot-mounted style and by selecting between solid and hollow shaft.
Save time and money
By opting for among our gearmotors, you already are saving money and time with this selection and task planning. This is because our modular system enables a multitude of mixture options for gear units and motors. You can consequently reduce operating costs, depend on a long service life and reap the benefits of simplified maintenance that is feature of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm gear unit with this AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm steering wheel provide exceptional durability and long service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminium alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear units are helical/helical-worm combinations, so they are more efficient than normal helical-worm equipment units. Due to their outstanding performance, these drives can be used in every commercial sector and customized to individual torque and acceleration requirements. The reduction ratios afforded by the helical-worm equipment stage and the reduced noise levels during procedure make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique mixture of optimized worm wheel material with unique lubricants, optimized shape, this powerful electric motor achieves high levels of performance and torque. The casing machined on all sides allows diverse mounting options. Dual chamber shaft seals are used as standard.
The reduced contour design makes it suitable for implementing applications e.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and surface worm gears: Provides higher efficiencies and higher torque capacity in smaller sizes.
Multiple Input Options: Essential gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric output shafts, installation pilots and flanges provide a wide variety of design solutions.
UNIBLOCK Housing: For maximum rigidity universal installation on five sides or with a torque arm.
Sealed for Washdown: Continues contaminants and water out.
Worldwide Motor: Multiple leads and windings for worldwide multi volt/Hz requirements in addition modular design to accept brakes, encoders or forced cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct position worm geared motors established new requirements for reliability, effectiveness and economic climate with unparalleled features which includes hollow shafts in the tiniest sizes. An inverter friendly design offers easy integration at this point and a truly future proof option. The EP gear engine offers total flexibility in mounting choices includes shaft, base, face, and flange solutions. The motor terminal box can be mounted in option positions rotated in 90º steps around the electric motor frame offering for unparalleled integration opportunities.
EP gear motors adhere to UNITED STATES and International specifications, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a true total solution for our global customers.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series can be dirt tight and hose proof,and can be utilized outdoors or in wet and dusty environments without the use of additional enclosures. Full rated output is available at the result shaft of the machine.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Totally enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With integrated inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Because of the unique combination of optimized worm wheel materials with special lubricants and optimized shape, this powerful geared engine achieves high levels of performance and torque. The low contour design helps it be ideal for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, durable helical gear drives with long life performance features and simplified maintenance. The usage of condition of the artwork helical and worm gear combinations affords optimum efficiency fulfilling a multitude of ratio requirements. The 800 BR is certainly functionally interchangeable with many major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All devices shipped pre-lubed for your particular mounting position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and immediate input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and helical worm gear motor stainless epoxy finish (SBK)
Obtainable in hollow or projecting output shafts
Double and triple reduction ratios
Flanged or foot mounted
All models adaptable to ground, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared engine. A favorably priced choice for the standard tasks anticipated of a right-angle drive.
5 equipment sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors offered with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC engine are directly flange mounted, the pinion is upon the engine shaft. This integrated compact design can be an essential factor for the high accuracy and the amazing stiffness of EP geared motors.
For vector-controlled inverter procedure usage of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are made from case hardened alloy metal and the flanks are precision ground. The worm wheels are made from unique wear-resistant bronze. Helical worm gears include a helical gear. Worm gears with shrink disc, torque limiter, in addition to adjustable backlash styles are also component of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Functionality gearboxes in universal style. The housings are made from top quality cast iron. The rugget wall space and internal ribbing ensure incredibly torsional stiff and noise dampening housings. The external ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with durable walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision ground flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available because solid shaft or hollow shaft
Shrink disc, torque limiter,and also adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG