Product Description
JS6300 Series Brake Disc Type Grid Flexible Coupling
♦Description
Grid Type Couplings are multi-piece mechanical couplings used to transmit torque and rotation between shafts in mechanical power transmission assemblies. Their design allows them to accommodate slight alignment changes that occur between connecting shafts, while also absorbing shock loads. Huading is a leading grid coupling manufacturer in China, a grid coupling supplier in China offering the latest and modern Grid Type Couplings.
Grid Coupling is widely used in metallurgy, mining, lifting, transportation, petroleum, chemical, ships, textile, light industry, agricultural machinery, printing machines and pumps, fans, compressors, machine tools and other mechanical equipment and industry shaft transmission.
♦Feature
1.The serpentine spring as the elastic element, the elastic strong at the same time, greatly improves the grid coupling torque, widely used in heavy machinery and general machinery. The serpentine spring special technology department, has long service life, allowing higher speed, has good ability to compensate in the axial, radial and angle
2.High transmission efficiency, start safety. Transmission efficiency of up to 99.47%, short-time overload capacity is 2 times the rated torque, operation safety.
3.Simple structure, convenient assembly and disassembly, long service life.
4.Damping effect is good to avoid the resonance.
♦Basic Parameter and Main Dimension Note:
The nominal torque value of the coupling is the same as that of the JS100 series.
But the norminal braking torque value of the brake disc should be selected according to the table above.
♦Other Products List
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS,WSD,WSP |
| Cardan Shaft | SWC,SWP,SWZ |
| Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3: How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstance.
Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.
Q 7: Do you have inspection procedures for coupling ?
A: 100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A: T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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Materials Used in Manufacturing Disc Couplings
Disc couplings are typically constructed using a combination of high-quality materials that contribute to their durability, strength, and performance. Some commonly used materials include:
- Stainless Steel: Stainless steel is a popular choice due to its corrosion resistance and high strength-to-weight ratio. It ensures longevity and can withstand harsh environments.
- Aluminum: Aluminum is known for its lightweight properties and is often used in applications where weight reduction is essential while maintaining reasonable strength.
- Steel: Carbon or alloy steel is chosen for its robustness and ability to handle high torque loads and harsh operating conditions.
- Bronze or Brass: These materials can be used in specific applications where electrical conductivity is a concern, or when friction and wear properties are important.
The selection of materials depends on factors such as the coupling’s intended application, torque requirements, environmental conditions, and the desired balance between strength, weight, and resistance to wear and corrosion.
Customization of Disc Couplings for Specific Machinery Requirements
Disc couplings can indeed be customized to match specific machinery requirements and limitations:
- Size and Configuration: Disc couplings can be tailored in terms of size and disc configuration to accommodate space restrictions and torsional load demands.
- Material Selection: The choice of materials for the disc packs can be customized to ensure compatibility with the operational environment, such as temperature, corrosion resistance, and other factors.
- Performance Parameters: Disc couplings can be designed to meet specific performance parameters, including torque capacity, misalignment accommodation, and torsional stiffness.
- Attachment and Hub Designs: The attachment mechanisms and hub designs can be customized to seamlessly integrate with the existing machinery components.
- Specialized Applications: Manufacturers can create disc couplings with unique features for specialized applications, such as those requiring higher precision, critical alignment, or specific levels of vibration dampening.
Through customization, disc couplings can effectively address the unique requirements and limitations of various machinery systems, enhancing their performance and reliability.
Key Benefits and Applications of Disc Couplings
Disc couplings offer several key benefits that make them suitable for a wide range of applications in mechanical systems. These benefits, along with their diverse applications, are highlighted below:
- High Torque Transmission: Disc couplings are capable of transmitting high levels of torque between shafts, making them suitable for heavy-duty machinery and equipment.
- Angular Misalignment Compensation: They can accommodate angular misalignment between shafts, ensuring smooth operation even when there are slight deviations in alignment.
- Axial Movement Absorption: Disc couplings can absorb limited axial movement along the shaft axis, preventing excessive forces from affecting connected components.
- Torsional Flexibility: The torsional flexibility of disc couplings allows them to dampen vibrations, shock loads, and torsional disturbances, enhancing the reliability and longevity of machinery.
- Reduced Maintenance: By reducing the transmission of vibration and shock, disc couplings can minimize wear and tear on connected equipment, resulting in lower maintenance requirements.
- High-Speed Applications: Their balanced design and ability to maintain alignment make disc couplings suitable for high-speed applications where precision and reliability are crucial.
- Precision Machinery: Disc couplings find applications in precision machinery such as CNC machines, robotics, and servo systems, where accurate motion control is essential.
- Industrial Machinery: They are commonly used in industrial machinery like pumps, compressors, conveyors, and generators to ensure efficient power transmission and reliable operation.
- Aerospace and Automotive: Disc couplings are utilized in aerospace and automotive applications where lightweight and reliable couplings are required for critical functions.
The versatility of disc couplings, along with their ability to provide torque transmission, misalignment compensation, and vibration dampening, makes them a preferred choice in various industries. Properly selecting and maintaining disc couplings can enhance machinery performance, reduce downtime, and contribute to overall operational efficiency.
editor by CX 2023-12-26