We – EPG Team the largest Chain and agricultural gearbox manufacturing unit in China with 5 diverse branches.
The higher exact CNC equipment, such as Sluggish-feeding wire-cut equipment, jig grinding device and electric discharge equipment, guarantees the leading good quality precision of mould processing, with the high productive and environmental defense acid rolling line getting the biggest raw substance changing products in the field in china The wildly use of automatic milling equipment, substantial-velocity automated feeding punch, substantial velocity automatic rolling and assembling machine assures the high top quality and performance of components and chain producing. Manufacturer There is a technical centre of province level, EPG academician working station, experiment station for EPG publish physicians, and national 863 system set up in EPG team. With these platforms and robust complex ability, the more than four hundred experts have designed all variety of unique higher exact and substantial energy products, executed mould packages for important factors in the automobile and countrywide sector revitalizing system, resulting far more than 5000 developed more than, among which 33 products are autonomous patent technologies with 4 patent accredited .of roller push chains for power transmission apps from common industrial to functions in specialized locations this sort of as foodstuff processing, weighty building tools, and oil subject companies. Available in double pitch drive and standard roller chains with solitary and several strand configurations. Technical specs contain .25 to 3 in. chain pitch, .thirteen to 1.88 in. length in between sidebars, and .09 to .ninety four in. pin diameter. Offered with attributes these kinds of as scenario-hardened and armor-cased pins, pre-stressed approach, corrosion and shock resistance, and stainless metal resources. Provides submit-sale support providers. manufacturing facility of roller chains. Conveyor chains, engineered chains, silent chains, and tabletop chains are also available. Other power transmission products incorporate pillow blocks, conveyor idlers, conveyor pulleys, push shafts, gear racks, equipment reducers, gears, overrunning clutches, motor bases, pulleys, screw conveyors, shaft couplings, sheaves, speed reducers, sprockets, tapered bushings, tensioners, torque limiters, and common joints. Services this kind of as bearing reconditioning and fix, ball screw fix, custom made deal machining, gearbox fix and overrunning clutch restore services are obtainable. Roller chains can be used in conveyor and machinery producing, industrial processing, device rebuilding, waste water, sand and gravel, device and die, metal, metals and scrap processing industrial applications. Applications of SINOMAC Vulcanization Autoclave
Rubber vulcanization is a chemical process at a given stress, temperature and time for changing organic rubber into a lot more durable materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) in between specific polymer chains. Vulcanized materia EPT are significantly less sticky and have excellent mechanical houses. And vulcanization autoclave is used extensively for this chemical method. The major items are galoshes, rubber tubes, cable, rubber roller, rubber ball, and so forth.
We are the chief in the fields of tyre retreading and rubber rollers vulcanization.
In order to get large-high quality rubber rolls, it is really needed to immediately vulcanize the rubber rol EPT with metallic supports within. This modified treatment is processed in SINOMAC rubber vulcanization autoclave. Inside of the autoclave, the strain, temperature and time can be controlled successfully without the support of moulds. In this area, SINOMAC has been the leader, as we have accrued entire vulcanization knowledge and technologies for several a long time.
The Advantages of SINOMAC T EPT Procedure Control Software program
SINOMAC vulcanization autoclave is outfitted with sophisticated T EPT manage technique. This system is developed on foundation of investigating several manage systems at property and abroad for a lot of a long time. It has been quite mature and well-liked. The program has standard capabilities as underneath: login permission, sensor alternatives, technologies curve environment/contacting/preserving/printing, computerized/guide performance, actual-time information checking/file/conserving/printing, parts problems monitoring, alarm, top quality evaluation, report varieties, and so on.
Sorts of SINOMAC Vulcanization Autoclave
1. Steam Pressurizing and Heating Vulcanization Autoclave
This is a kind of immediate heating and pressurizing. On the bottom of autoclave, we set up steam diffusion tubes, exactly where steam goes into. On the tubes, there are loads of little holes (Ø4mm or Ø5mm) densely arranged as a normal array and tilt angle. This layout can make the steam flowing within the tubes evenly distribute into area by way of these near-established holes. So that we can make certain internal uniformity of temperature and force. The temperature uniformity can be controlled within +/- 1ºC. The system heating efficiency is substantial, which is really critical to vulcanize these weighty rubber goods with big size.
two. Electric Heating and Compressed Air Pressurizing Vulcanization Autoclave
This is a major heating kind. It is quickly, energy conservation and hassle-free. For the mo EPT of rubber items required electric heating, the vulcanization method can be carried out strictly as the preset technologies curve. So that person can get merchandise of high quality.
SINOMAC electric powered heating vulcanization autoclaves use tailor-manufactured stainless tubular heating factors and inlay new thermal conductivity of insulating materials. The heating is fa EPT and functioning life is long. All the termina EPT of wires connecting the heating elements are external, which can keep away from the developed-in wires heat to get a fire. This design and style increases vastly the heating system protection. By the specific circulating fan and sensible air duct design and style, the area inside the autoclave can get uniform temperature. At the same time, the pressure is managed independently.
3. Steam/Thermal Oil Heating and Compressed Air Pressurizing Vulcanization Autoclave
This type of Vulcanization Autoclaves are generally used for big metal core rubber roller and the place is absence of electric powered energy. In buy to keep away from the big difference of thermal conductivity amongst steel main and rubber, usually we use a sluggish heating and pressurizing curve. The real vulcanization time is considerably more time than the one particular rubber needed typically. In this type of autoclave, the debonding in between steel main and rubber roller will not come about.
Insulation of SINOMAC Vulcanization Autoclave
Internal Insulation and External Insulation
We use ceramic fiber as the insulation materials. The heat transfer coefficient is quite reduced to make the warmth decline to a bare minimum. The masking board of ceramic fiber is stainless steel. It is corrosion resistant and seems great. Interior insulation layout can get a minimal energy consumption, even though external insulation layout will get a higher a single, but a better temperature uniformity.
Hot Air Circulating Method of SINOMAC Vulcanization Autoclave
We use modified centrifugal impellers, which can produce massive air circulation and high air force. And we adopt a dynamic and mechanical sealing style. The dynamic and static ring sealing substance is silicon carbide-graphite.
The layout of air duct structure is a U type with stream guiding system, which can make sure the adequacy of very hot air circulation. The compelled convection rate within the autoclave can attain more than 90%. By this layout, the technique can receive a steady and uniform temperature growing fee.
SINOMAC Worldwide Turnkey Initiatives
With the knowledge of manufacture and provider for 15 several years, our expert team are capable to provide the international turnkey venture, such as a skilled education. SINOMAC autoclaves can be manufactured as ASEM, PED, EPT stHangZhourds, as well as our Chinese stHangZhourd.
|MODEL SN-LHGR20 VULCANIZATION AUTOCLAVE-TECHNICAL PARAMETER|
|No.||Description||Unit||Specifications and Parameters|
|1||Effective Working Diameter||mm||2000|
|2||Effective Working Length||mm||6000|
|3||Autoclave Track Distance||mm||900|
|five||Max. Working Pressure||MPa||.8|
|six||Safety Valve Exhaust||MPa||.eighty five|
|eight||Max. Working Temperature||ºC||a hundred and sixty|
|9||Temperature Uniformity at Steady State||ºC||±1|
|10||Openning Door Mode||—||Hydraulic|
|eleven||Working Medium||—||Compressed Air|
|twelve||Heating Mode||—||Electric (Convection+Radiation)|
|thirteen||Heating Power||KW||a hundred thirty five|
|fourteen||Quantity of Circulating Fan Motor||Set||one|
|15||Quantity of Circulating Fan Motor||KW||eleven|
|sixteen||Thermocouple Type||—||Type K or J|
|eighteen||Quantity of Vaccum Pressure Transducer||Piece||—|
|19||StHangZhourd Control Mode||—||PLC+Laptop|
|20||Control Software||—||Thermal Processing Control (TPC)|
|22||Insulation Material||—||Ceramic Fiber|
|24||Insulation Sheet Material||—||Stainless Steel or Aluminized Steel|
|25||Working Environment Temperature||ºC||Min. -20ºC, ,Max. +45ºC|
|26||Working Environment Humidity||—||<60%|
|27||Power Supply||—||220/380VAC, 3P+N+PE, 50/60Hz|
From the SINOMAC Crew, with 15 several years of encounter.
The use of original tools manufacturer’s (OEM) portion figures or trademarks , e.g. CASE® and John Deere® are for reference functions only and for indicating product use and compatibility. Our organization and the detailed substitution areas contained herein are not sponsored, accredited, or produced by the OEM.