Cycloidal pinwheel reducer can be a up-dated of innovative type transmissing machine designed with K-H-V less pearly whites engagement and the cycloidal pin steering wheel clenching mechanism, which are trusted in drive and reducing of textile and dying, foodstuff, mining and metallurgy, Oil and chemical cranes, conveyors, task machinery etc and Industry. various fields.
1. Equipment is made of high strength low carbon alloy metal by carburizing and quenching. The hardness of tooth area can reach HRC58-62. CNC grinding technology is used for all good contact effectiveness, gears and with huge precision
2. high transmission productivity: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light weight, long service existence and high bearing potential;
5. easy to check, disassemble and assemble.
Operation specifications and precautions
1.High modularization design: many equip with various engine or other power type conveniently.Same machine type may equip with many power motor. It is easy to understand the combination and
junction between every equipment type.
2.Transmission ratio: okay division, wide scope. The combined equipment type may form very large transmitting ratio, i.e. productivity very low rotary speed.
3.Form of unit installation: the positioning to be installed is not limited.
4.High strength, small: the box body is made of high strength cast iron. Gear and gear shaft adapts the gas carbonization, quenching and fine grinding process, which means bearing potential of unitvolume is huge.
5.Long life: Beneath the condition of accurate type chosen (including choosing suited operation parameters)normal operation and maintenance, the life of main parts of speed reducer (except wearing parts) shouldn’t be significantly less than 20000 hours. The putting on parts include lubricating oil seal, oil and bearing.
6.Low noise: because main elements of speed reducer are processed, assembled and tested critically,which means noise of speed reducer is usually low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High acceleration ratio and efficiency
Single stage transmission may reach to 1 1:87 of speed-downwards ratio and the efficiency is a lot more than 90%. If work with multi-speed travel the speed-down ratio is normally bigger.
Being adapted epicyclic transmission principle, the input and end result shaft are at same axis centre, it is compact.
3. Smooth and stable run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the device part is stable, the vibration and noise is bound at the minimum content.
1. Large deceleration ratio
A higher deceleration ratio of 1/30-1/320 can be obtained.The structure is simple, but it can recognize high reduction ratio system.
2. Small gear clearance
The Travel, which meshes with ordinary gears and has minimal backlash, is essential to the controller business.
3. High precision
Multiple teeth are engaged concurrently, and there are several gears engaged with 180 degree symmetry. Consequently, the effect of tooth pitch mistake and cumulative tooth pitch mistake on the rotation accuracy is relatively average, which makes the position precision and rotation precision reach a very high level.
4. Less parts, convenient installation
The three basic pieces achieve a high deceleration ratio, and they are all on a single axis, so the kit is easy to install and simple to shape.
5. Small in size and light in weight
Compared with the prior gear device, the volume is 1/3, the fat is 1/2, but can obtain the same torque potential and reduction ratio, reaching small lightweight.
6 High torque capacity
Flexible wheel material USES particular steel with great fatigue strength.Different from ordinary transmission system, the quantity of teeth meshing makes up about on the subject of 30% of the full total number of teeth. Moreover, it is in get in touch with with the surface, in order that the pressure borne by each equipment is reduced and substantial torque potential can be obtained.
7 High efficiency
The sliding of gear meshing parts is very small, which reduces the energy loss caused by friction. Therefore, high lowering ratio can be achieved while maintaining high performance, and miniaturization of traveling motor could be realized.
8. Low noise
The gear meshing cycle quickness is low, the transmission movements force balance, which means procedure is quiet, and the vibration is quite small.
◆High speed ratio and substantial efficiency single-stage transmission can perform a deceleration ratio of just one 1:87, and the efficiency is a lot more than 90%. If multi-stage transmission can be used, the deceleration ratio will end up being larger.
◆Because planetary transmission principle is adopted, the source shaft and productivity shaft are on a single axis line, in order that the machine model can get the smallest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is larger, and the mechanism of balancing machine parts will make the vibration and voice limited by a minimum.
◆Reliable use and extended service life since the primary parts are made from substantial carbon chromium steel, excessive strength is going to be obtained by quenching (HRC58-62), and rolling friction is utilized in some transmission contacts, therefore the service life is extended.
Cycloid reducer is certainly a cycloid needle teeth meshing planetary transmission principle drive models, is a perfect transmission has various advantages, versatile, and may be both positive and negative operation.
•Big ratio, and huge efficiency Smooth operation,
• low noise The usage of reliable,
• long life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and connection with rolling friction, basically zero wear, durable.
• Compact structure,
• tiny size Because the application of a planetary transmitting, the suggestions shaft and the result shaft on the same axis, making the model to obtain the smallest possible size.
• Reasonable design, easy maintenance, and breakdown easily install,
• the least number of parts and simple lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt essential double wall world pinion precision, carrier and increase the output strength.
(2).Hoop clamp coupling have five connection ways suitable for different application environments.
(3).Size above PL/PF120(including)precision and high power integral inner gear casing, processed in one station,which eliminate the cumulative error and assembling mistake of split type.Eliminate casting process;adopt incredibly hot of forging process, which will decrease the blank material defects.
(4).The meshing equipment adopt shaving procedure after carburizing and quenching,which much easier to make gear surface smooth and high accuracy,decrease the temperature rising due to gear area gluing and friction.
This series worm-gear reducer was crafted after RV worm microreducer, that have a complete norm, wide speed for selection, and many mounting positions. Its functionality and mounting dime nsions conform the same kinds of foreign.
The blend of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, radiate heat efficiently, beautiful shape, low noise and compact structure.
Good sealing and adaptability.Its combination with T equipment reducer and MB/MBN variator may meet all types of speed requirement.